HF FR4 BGA technology Lead Free HASL prototype pcb assembly
Prototype PCB Assembly Introduction
Haina Lean can offer following service :PCB Design ,PCB Fabrication,PCB Assembly, Components Sourcing, Function Testing, Enclosure/box/finished Assembly .
The process of soldering electronic components onto bare boards is called Printed circuit board (PCB) assembly . Electronic components installed on the bare board can be through-hole ,surface mount (SMT). If the assembly has both, it is sometimes referred to as a high mix printed circuit board. PCB assembly is one part of the electronic manufacturing process. Other segments can include box assembly, programming and functional testing.
PCB CAPABILITIES
| FACTORY CAPABILITIES |
| No. | Items | 2019 | 2020 |
| 1 | HDI Capabilities | HDI ELIC (4+2+4) | HDI ELIC(5+2+5) |
| 2 | Max layer count | 32L | 36L |
| 3 | Board Thickness | Core thickness 0.05mm-1.5mm ,Fineshed board thickness 0.3-3.5mm | Core thickness 0.05mm-1.5mm ,Fineshed board thickness 0.3-3.5mm |
| 4 | Min.Hole Size | Laser 0.075mm Mechnical 0.15 | Laser 0.05mm Mechnical 0.15 |
| 5 | Min Line Width/Space | 0.035mm/0.035 | 0.030mm/0.030mm |
| 6 | Copper Thickness | 1/3oz-4oz | 1/3oz-6oz |
| 7 | Size Max Panel size | 700x610mm | 700x610mm |
| 8 | Registration Accuracy | +/-0.05mm | +/-0.05mm |
| 9 | Routing Accuracy | +/-0.075mm | +/-0.05mm |
| 10 | Min.BGA PAD | 0.15mm | 0.125mm |
| 11 | Max Aspect Ratio | 10:1 | 10:1 |
| 12 | Bow and Twist | 0.50% | 0.50% |
| 13 | Impedance Control Tolerance | +/-8% | +/-5% |
| 14 | Daily output | 3,000m2 (Max capacity of equipment) | 4,000m2 (Max capacity of equipment) |
| 15 | Surface Finishing | HASL /HASL Lead Free /ENEPING /ENIG /FINGER GOLD/IMMERSION TIN/SELECTIVE THICK GOLD |
| 16 | Raw Material | FR-4 / Normal Tg / High Tg/Low Dk/HF FR4/ PTEE/PI /Rogers |
| 17 | Application | Medical Products ,Office Equipment,Household Appliances,Automotive electronics, digital electronics, aerospace products, communication electronics, industrial control, elevator, high speed railway, digital TV, satellite, radar,Video processing, Gateway control ,Network devices ,etc |
PCBA CAPABILITIES
| PCBA Capability |
| Material Type | Item | Min | Max |
| PCB | Dimension (length,width,height.mm) | 50*40*0.38 | 600*400*4.2 |
| Material | FR-4,CEM-1,CEM-3,Aluminium-based board,Rogers,ceramic plate,FPC |
| Surface finish | HASL,OSP,Immersion gold,Flash Gold Finger |
| Components | Chip&IC | 1005 | 55mm |
| BGA Pitch | 0.3mm | - |
| QFP Pitch | 0.3mm | - |
PCBA Assembly Process
Dust-Free Workshop
Delivery Time
| Product Type | Qty | Normal lead time | Quick-turn lead time |
| SMT+DIP | 1-50 | 1WD-2WD | 8H |
| SMT+DIP | 51-200 | 2WD-3WD | 1.5WD |
| SMT+DIP | 201-2000 | 3WD-4WD | 2WD |
| SMT+DIP | ≥2001 | 4WD-5WD | 3WD |
| PCBA(2-4Layer) | 1-50 | 2.5WD-3.5WD | 1WD |
| PCBA(2-4Layer) | 51-2000 | 5WD-6WD | 2.5WD |
| PCBA(2-4Layer) | ≥2001 | ≥7WD | 5WD |
| PCBA(6-10Layer) | 1-50 | 3WD-4WD | 2.5WD |
| PCBA(6-10Layer) | 51-2000 | 7WD-8WD | 6WD |
| PCBA(10-HDILayer) | 1-50 | 7WD-9WD | 5WD |
| PCBA(10-HDILayer) | 51-2000 | 9WD-11WD | 7WD |
PCBA Assembly Application Field
Partners
Common packaging
PCB: Vacuum packaging with carton box
PCBA: ESD packaging with carton box
FAQ
Q1.What are needed for quoation ?
PCB :Gerber File (Protel.Power PCB ,PADs File)
PCBA: Gerber File and BOM
Q2.What file formats do you accept for production ?
Gerber file :CAM350 RS274X
PCB File:protel 99SE ,P-CAD 2001 PCB
BOM:Excel (PDF,Word ,txt)
Q3.Are my files safe ?
Your files are held in complete safety and security ,we protect the intellectual property for our customers in the whole process .All documents from customer are never shared with any third parties .
Q4.What's your MOQ ?
No Moq ,We accept small orders as well as mass production
Q5.Shipping Cost ?
The shipping cost is determined by the destination ,weight ,packing size of the goods .We can provide shipping, air, land, express and other transportation services .
Q6.Can You provide fast rotating PCB ?
Yes , we can provide fast service 24 hours .
Q7.What are the services you can provide ?
One-stop contract manufacturing
A:PCB Assembly;
B:PCB Design & Layout
C:PCBA programming & functional testing;
D:Electronic components purchasing service;
E:Enclosure molding & final assembly with labels,instructions,enclosure, boxes.
Q8.Whether all PCBA s will be tested before delivery ?
Yes , we will test each piece of PCBA product under your testing methods ,to ensure quality and functionality .
Q9.Do you provide OEM service ?
Yes ,we offer PCB and PCBA OEM Service , we manufacture the PCB and PCBA products to your design and requirements .
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HF FR4 BGA Lead Free HASL PCB Assembly Prototype Service Images
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